China manufacturer High Performance SWC Shaft/Cardan Shaft for Steel Pipe Machinery

Product Description

High Performance SWC Shaft/Cardan Shaft for Steel Pipe Machinery
      Ten years, our company has focused on the research  and development, design and manufacturing of the universal shaft of the steel pipe equipment. Cardan shaft Xihu (West Lake) Dis. universal shaft production is widely used in domestic large steel enterprises, such as: ZheJiang Pipe Group Co. Ltd.; ZheJiang CHINAMFG Steel Tube Co. Ltd., ZheZheJiang nye steel company and other large domestic steel production enterprises; now it is out of the country, the products are exported to Europe, North America and Southeast Asia and other countries. Company design of universal shaft in the Assel pipe mill, 3 roll pipe mill, steel tube straightening machine and other equipment, such as the production of special harsh environment, anti vibration, anti impact, anti water and salt corrosion, service life is longer, do not need more maintenance, increase the maintenance cycle of the universal shaft. We can also according to customer requirements to customize the special connection mode of universal shaft, high coaxial, flexible joints, easy installation, perfect after-sales service.
The following table for SWC Medium-sized Universal Shaft Parameters. 

Data and Sizes of  SWC  Series Universal Joint  Couplings

Type Design
Data
Item
SWC160 SWC180 SWC200 SWC225 SWC250 SWC265 SWC285 SWC315 SWC350 SWC390 SWC440 SWC490 SWC550 SWC620
A L 740 800 900 1000 1060 1120 1270 1390 1520 1530 1690 1850 2060 2280
LV 100 100 120 140 140 140 140 140 150 170 190 190 240 250
M(kg) 65 83 115 152 219 260 311 432 610 804 1122 1468 2154 2830
B L 480 530 590 640 730 790 840 930 100 1571 1130 1340 1400 1520
M(kg) 44 60 85 110 160 180 226 320 440 590 820 1090 1560 2100
C L 380 420 480 500 560 600 640 720 782 860 1040 1080 1220 1360
M(kg) 35 48 66 90 130 160 189 270 355 510 780 970 1330 1865
D L 520 580 620 690 760 810 860 970 1030 1120 1230 1360 1550 1720
M(kg) 48 65 90 120 173 220 250 355 485 665 920 1240 1765 2390
E L 800 850 940 1050 1120 1180 1320 1440 1550 1710 1880 2050 2310 2540
LV 100 100 120 140 140 140 140 140 150 170 190 190 240 250
M(kg) 70 92 126 165 238 280 340 472 660 886 1230 1625 2368 3135
  Tn(kN·m) 16 22.4 31.5 40 63 80 90 125 180 250 355 500 710 1000
  TF(kN·m) 8 11.2 16 20 31.5 40 45 63 90 125 180 250 355 500
  Β(°) 15 15 15 15 15 15 15 15 15 15 15 15 15 15
  D 160 180 200 225 250 265 285 315 350 390 440 490 550 620
  Df 160 180 200 225 250 265 285 315 350 3690 440 490 550 620
  D1 137 155 170 196 218 233 245 280 310 345 390 435 492 555
  D2(H9) 100 105 120 135 150 160 170 185 210 235 255 275 320 380
  D3 108 114 140 159 168 180 194 219 245 273 299 325 402 426
  Lm 95 105 110 125 140 150 160 180 195 215 260 270 305 340
  K 16 17 18 20 25 25 27 32 35 40 42 47 50 55
  T 4 5 5 5 6 6 7 8 8 8 10 12 12 12
  N 8 8 8 8 8 8 8 10 10 10 16 16 16 16
  D 15 17 17 17 19 19 21 23 23 25 28 31 31 38
  B 20 24 32 32 40 40 40 40 50 70 80 90 100 100
  G 6.0 7.0 9.0 9.0 12.5 12.5 12.5 15.0 16.0 18.0 20.0 22.5 22.5 25
  MI(Kg) 2.57 3 3.85 3.85 5.17 6 6.75 8.25 10.6 13 18.50 23.75 29.12 38.08
  Size M14 M16 M16 M16 M18 M18 M20 M22 M22 M24 M27 M30 M30 M36
  Tightening torque(Nm) 180 270 270 270 372 372 526 710 710 906 1340 1820 1820 3170

1. Notations: 
L=Standard length, or compressed length for designs with length compensation; 
LV=Length compensation; 
M=Weight; 
Tn=Nominal torque(Yield torque 50% over Tn); 
TF=Fatigue torque, I. E. Permissible torque as determined according to the fatigue strength
Under reversing loads; 
β=Maximum deflection angle; 
MI=weight per 100mm tube
2. Millimeters are used as measurement units except where noted; 
3. Please consult us for customizations regarding length, length compensation and
Flange connections. 
 

Brief Introduction

Processing flow

Applications
  
                                                                                                                                                                 

Quality Control                                                                                                                                                                                                

       
 

      

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Material: Alloy Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Hollow Axis
Customization:
Available

|

Customized Request

cardan shaft

What factors should be considered when selecting the right cardan shaft for an application?

When selecting a cardan shaft for a specific application, several crucial factors need to be considered to ensure optimal performance and longevity. The following factors should be taken into account during the selection process:

1. Torque Requirements:

– One of the primary considerations is the torque requirements of the application. The cardan shaft should be capable of transmitting the required torque without exceeding its rated capacity. It is essential to determine the maximum torque that the shaft will experience during operation and select a cardan shaft that can handle that torque while providing an appropriate safety margin.

2. Speed and RPM:

– The rotational speed or RPM (revolutions per minute) of the application is another critical factor. Cardan shafts have specific rotational speed limits, and exceeding these limits can lead to premature wear, vibration, and failure. It is crucial to select a cardan shaft that is rated for the speed requirements of the application to ensure reliable and smooth operation.

3. Angle of Misalignment:

– The angle of misalignment between the driving and driven components should be considered. Cardan shafts can accommodate angular misalignment up to a certain degree, typically specified by the manufacturer. It is important to select a cardan shaft that can handle the anticipated misalignment angle to ensure proper power transmission and prevent excessive wear or binding.

4. Operating Conditions:

– The operating conditions of the application play a vital role in cardan shaft selection. Factors such as temperature, humidity, presence of corrosive agents, and exposure to vibration or shock need to be considered. It is crucial to select a cardan shaft that is designed to withstand the specific operating conditions to ensure durability and reliability.

5. Length and Size:

– The length and size of the cardan shaft should be chosen appropriately for the application. The length of the shaft affects its ability to absorb vibrations and accommodate misalignments. It is important to consider the available space and the required length to ensure proper fitment and functionality. Additionally, the size of the cardan shaft should be selected based on the load requirements and the available torque capacity.

6. Maintenance and Serviceability:

– Consideration should be given to the ease of maintenance and serviceability of the cardan shaft. Some applications may require regular inspection, lubrication, or replacement of certain components. It is beneficial to select a cardan shaft that allows convenient access for maintenance and incorporates features such as grease fittings or easily replaceable universal joints.

7. Cost and Budget:

– Finally, the cost and budget constraints should be taken into account. Different cardan shaft manufacturers and suppliers may offer varying prices for their products. It is important to balance the desired quality, performance, and durability of the cardan shaft with the available budget.

By carefully considering these factors, engineers and designers can select the right cardan shaft for the application, ensuring optimal performance, longevity, and reliability. Collaboration with cardan shaft manufacturers and suppliers can also provide valuable insights and assistance in making the appropriate selection based on the specific requirements of the application.

cardan shaft

How do cardan shafts enhance the performance of trucks and heavy-duty vehicles?

Cardan shafts play a significant role in enhancing the performance of trucks and heavy-duty vehicles. These vehicles often operate under demanding conditions, requiring robust and efficient power transmission systems. Here’s how cardan shafts contribute to the performance of trucks and heavy-duty vehicles:

1. Torque Transmission:

– Cardan shafts enable the efficient transmission of torque from the engine or transmission to the drivetrain and wheels of trucks and heavy-duty vehicles. They can handle high torque loads, ensuring that power is effectively transferred to propel the vehicle forward. This efficient torque transmission enhances acceleration, towing capacity, and overall performance.

2. Power Distribution:

– Trucks and heavy-duty vehicles often have multiple axles or wheels. Cardan shafts distribute power to each axle or wheel, ensuring balanced power delivery. This helps improve traction, stability, and control, especially when carrying heavy loads or operating on challenging terrains. By optimizing power distribution, cardan shafts enhance the vehicle’s performance and handling characteristics.

3. Flexibility and Misalignment Compensation:

– Cardan shafts are designed to accommodate misalignment between the engine, transmission, and drivetrain components. They can handle angular misalignment, parallel offset, and axial displacement. This flexibility allows for smooth power transmission even when the components are not perfectly aligned, reducing stress on the drivetrain and improving performance. It also helps absorb vibrations and shocks, enhancing driver comfort and reducing wear on other vehicle components.

4. Durability and Reliability:

– Heavy-duty vehicles operate in rugged and demanding conditions, such as construction sites, mining operations, or long-haul transportation. Cardan shafts are built to withstand these harsh environments, providing durability and reliability. They are designed using robust materials and undergo rigorous testing to ensure they can handle the high torque, heavy loads, and continuous operation that trucks and heavy-duty vehicles require. This reliability minimizes downtime and maintenance, improving overall vehicle performance.

5. Powertrain Efficiency:

– Cardan shafts help optimize powertrain efficiency in trucks and heavy-duty vehicles. By efficiently transmitting torque and minimizing power loss during power transfer, they contribute to improved fuel economy and reduced energy consumption. This increased efficiency translates to cost savings and reduced environmental impact.

6. Weight Reduction:

– Cardan shafts offer weight reduction benefits for trucks and heavy-duty vehicles. The use of lightweight materials and optimized designs helps reduce the overall weight of the propulsion system. Reduced weight improves fuel efficiency, increases payload capacity, and enhances vehicle maneuverability. Cardan shafts’ compactness and space-saving design also allow for more efficient packaging of the drivetrain components.

7. Adaptability to Various Configurations:

– Trucks and heavy-duty vehicles come in different configurations, such as rear-wheel drive (RWD), front-wheel drive (FWD), or all-wheel drive (AWD). Cardan shafts can be tailored to suit these various drivetrain setups, providing the necessary torque transmission and power distribution for each configuration. This adaptability allows manufacturers to optimize vehicle performance based on specific application requirements.

Overall, cardan shafts enhance the performance of trucks and heavy-duty vehicles by enabling efficient torque transmission, balancing power distribution, compensating for misalignment, providing durability and reliability, optimizing powertrain efficiency, reducing weight, and adapting to various drivetrain configurations. Their role in improving acceleration, towing capacity, traction, and fuel economy contributes to the overall performance and success of these vehicles in demanding environments.

cardan shaft

How do cardan shafts contribute to power transmission and motion in various applications?

Cardan shafts, also known as propeller shafts or drive shafts, play a significant role in power transmission and motion in various applications. They are widely used in automotive, industrial, and marine sectors to transfer torque and rotational power between non-aligned components. Cardan shafts offer several benefits that contribute to efficient power transmission and enable smooth motion in different applications. Here’s a detailed look at how cardan shafts contribute to power transmission and motion:

1. Torque Transmission:

– Cardan shafts are designed to transmit torque from a driving source, such as an engine or motor, to a driven component, such as wheels, propellers, or machinery. They can handle high torque loads and transfer power over long distances. By connecting the driving and driven components, cardan shafts ensure the efficient transmission of rotational power, enabling the motion of vehicles, machinery, or equipment.

2. Angular Misalignment Compensation:

– One of the key advantages of cardan shafts is their ability to accommodate angular misalignment between the driving and driven components. The universal joints present in cardan shafts allow for flexibility and articulation, compensating for variations in the relative positions of the components. This flexibility is crucial in applications where the driving and driven components may not be perfectly aligned, such as vehicles with suspension movement or machinery with adjustable parts. The cardan shaft’s universal joints enable the transmission of torque even when there are angular deviations, ensuring smooth power transfer.

3. Axial Misalignment Compensation:

– In addition to angular misalignment compensation, cardan shafts can also accommodate axial misalignment between the driving and driven components. Axial misalignment refers to the displacement along the axis of the shafts. The design of cardan shafts with telescopic sections or sliding splines allows for axial movement, enabling the shaft to adjust its length to compensate for variations in the distance between the components. This feature is particularly useful in applications where the distance between the driving and driven components can change, such as vehicles with adjustable wheelbases or machinery with variable attachment points.

4. Vibration Damping:

– Cardan shafts contribute to vibration damping in various applications. The flexibility provided by the universal joints helps absorb and dampen vibrations generated during operation. By allowing slight angular deflection and accommodating misalignment, cardan shafts help reduce the transmission of vibrations from the driving source to the driven component. This vibration damping feature improves the overall smoothness of operation, enhances ride comfort in vehicles, and reduces stress on machinery.

5. Balancing:

– To ensure smooth and efficient operation, cardan shafts are carefully balanced. Even minor imbalances in rotational components can result in vibration, noise, and reduced performance. Balancing the cardan shaft minimizes these issues by redistributing mass along the shaft, eliminating or minimizing vibrations caused by centrifugal forces. Proper balancing improves the overall stability, reduces wear on bearings and other components, and extends the lifespan of the shaft and associated equipment.

6. Safety Features:

– Cardan shafts often incorporate safety features to protect against mechanical failures. For example, some cardan shafts have guards or shielding to prevent contact with rotating components, reducing the risk of accidents or injuries. In applications where excessive forces or torques can occur, cardan shafts may include safety mechanisms such as shear pins or torque limiters. These features are designed to protect the shaft and other components from damage by shearing or disengaging in case of overload or excessive torque.

7. Versatility in Applications:

– Cardan shafts offer versatility in their applications. They are widely used in various industries, including automotive, agriculture, mining, marine, and industrial sectors. In automotive applications, cardan shafts transmit power from the engine to the wheels, enabling vehicle propulsion. In industrial machinery, they transfer power between motors and driven components such as conveyors, pumps, or generators. In marine applications, cardan shafts transmit power from the engine to propellers, enabling ship propulsion. The versatility of cardan shafts makes them suitable for a wide range of power transmission needs in different environments.

In summary, cardan shafts are essential components that contribute to efficient power transmission and motion in various applications. Their ability to accommodate angular and axial misalignment, dampen vibrations, balance rotational components, and incorporate safety features enables smooth and reliable operation in vehicles, machinery, and equipment. The versatility of cardan shafts makes them a valuable solution for transmitting torque and rotational power in diverse industries and environments.

China manufacturer High Performance SWC Shaft/Cardan Shaft for Steel Pipe Machinery  China manufacturer High Performance SWC Shaft/Cardan Shaft for Steel Pipe Machinery
editor by CX 2024-05-15